10.7. Appendices
10.7.1. APPENDIX 10.1: Equivalency of Interpolation in Terms of Weight Fractions and Atom Fractions
As described in Section 10.3.2.1, the enthalpy of a desired U-Pu-Zr fuel composition is evaluated by mixing 3 basic alloys with enthalpy data known and reported in the Metallic Fuels Handbook [10-8]. The proportions or weight fractions of the 3 database alloys in mixing are so calculated that the resulting mixture has the composition of the desired fuel. The purpose of this appendix is to show that it makes no difference whether this mixing or linear interpolation is carried out by expressing composition in terms of weight fractions or atom fractions, and correspondingly enthalpy in terms of J/unit mass or J/mol.
Let
\(a_{1}, a_{2}, a_{3}\) = average atomic weights of the 3 database alloys,
\(h_{1}, h_{2}, h_{3}\) = enthalpy (J/gm) of the 3 database alloys at a desired temperature.
\(H_{1}, H_{2}, H_{3}\) = enthalpy (J/mol) of the 3 database alloys at the desired temperature,
\(X_{1}, X_{2}, X_{3}\) = weight fractions of the 3 database alloys to be mixed to produce the desired fuel composition.
\(Y_{1}, Y_{2}, Y_{3}\) = atom fractions of the database alloys to be mixed to produce the desired fuel composition.
The desired fuel enthalpy interpolated in terms of weight fractions is given by
where \(h\) is in units of J/gm. The desired fuel enthalpy interpolated in terms of atom fractions is given by
where \(H\) is in units of J/mol. The enthalpies given by Eq. (10.7-1) and Eq. (10.7-2) will be the same if it is shown that
where
\(a\) = average atomic weight of the desired fuel composition.
The average atomic weight of the desired fuel composition is related to the atomic weight of the 3 database alloys and their weight fractions in the desired fuel as follows:
The atom fraction \(Y_{1}\) of database alloy 1 in the desired fuel is related to the weight fractions \(X_{1}, X_{2}\), \(X_{3}\) of the 3 database alloys in the desired fuel as follows:
With the help of Eq. (10.7-4), the atom fraction \(Y_{1}\) given by Eq. (10.7-5) simplifies to
Similarly, the atom fractions \(Y_{2}\) and \(Y_{3}\) can be written as
The enthalpies of the 3 database alloys in units of J/mol are related to their enthalpies in units of J/gm and their atomic weights as follows:
Substituting the values of \(Y_{1}, Y_{2}, Y_{3}\) and \(H_{1}, H_{2}, H_{3}\) from Eq. (10.7-6) to Eq. (10.7-9) into Eq. (10.7-2), one obtains
With the help of Eq. (10.7-1), the desired fuel enthalpy interpolated in terms of atom fractions given by Eq. (10.7-10) becomes
Eq. (10.7-11) proves what Eq. (10.7-3) required.
10.7.2. APPENDIX 10.2: Correlations in the IFR Handbook and Some Other Sources
The following 4 correlations are available to estimate 100% dense solid U-Pu-Zr fuel thermal conductivity, \(K_{\text{o}}\) (W/m-K):
1. The correlation in the IFR Metallic Fuels Handbook [10-8, 10-9] is written as
where
\(B_{1} = 17.5 \left\lbrack \frac{\left( 1 - 2.23 W_{\text{z}} \right)}{\left( 1 + 1.61 W_{\text{z}} \right)} - 2.62 W_{\text{p}} \right\rbrack\)
\(B_{2} = 0.0154 \left\lbrack \frac{\left( 1 + 0.061 W_{\text{z}} \right)}{ \left( 1 + 1.61 W_{\text{z}} \right)} + 0.90 W_{\text{p}} \right\rbrack\)
\(B_{3} = 9.38 \times 10^{-6} \left( 1 - 2.70 W_{\text{p}} \right)\)
\(W_{\text{p}}, W_{\text{z}}\) = weight fractions of Pu and Zr
\(T\) = fuel temperature, K.
2. The correlation in Billone’s memorandum [10-21] of March 8, 1991 is written as
where
\(B_{4} = 17.5 \left\lbrack 1 - 1.471 A_{\text{z}} + 44.083 A_{\text{p}} \left( 1 - 16.198 A_{\text{p}} + 55.290 A_{\text{p}}^{2} \right) \right\rbrack\)
\(B_{5} = 0.0154 \left\lbrack 1 - 0.5935 A_{\text{z}} - 158.88 A_{\text{p}} \left( 1 - 14.865 A_{\text{p}} + 49.478 A_{\text{p}}^{2} \right) \right\rbrack\)
\(B_{6} = 9.38 \times 10^{-6} \left\lbrack 1 + 215.78 A_{\text{p}} \left( 1 - 14.421 A_{\text{p}} + 47.158 A_{\text{p}}^{2} \right) \right\rbrack\)
\(A_{\text{p}}, A_{\text{z}}\) = atom fractions of Pu and Zr.
3. The correlation in Billone’s memorandum [10-22] of October 21, 1991 is written as
where
\(B_{7} = 17.5 \left( 1 - 1.417 A_{\text{z}} - 6.8174 A_{\text{p}} \right)\)
\(B_{8} = 0.0154 \left(1 - 0.5935 A_{\text{z}} + 15.108 A_{\text{p}} \right)\)
\(B_{9} = 9.38 \times 10^{-6} \left( 1 - 18.778 A_{\text{p}} \right)\)
The correlation reported in ANL/RAS 85-19 can be written as
where
\(K_{\text{u}} = 22.173 + 0.018562 T_{\text{c}} + 1.3278 \times 10^{-5} T_{\text{c}}^{2}\)
\(K_{\text{u}50} = 7.4766 + 0.016738 T_{\text{c}} + 1.1599 \times 10^{-5} T_{\text{c}}^{2}\)
\(C = \left( 89.079 - 167.57 A_{\text{z}} \right) - T_{\text{c}} \left( 0.17437 - 0.4008 A_{\text{z}} \right) + \ T_{\text{c}}^{2} \left( 1.9608 \times 10^{-4} - 3.1043 \times 10^{-4} A_{\text{z}} \right), \ \ 100 \leq T_{\text{c}} \leq 1500\),
\(T_{\text{c}}\) = fuel temperature, °C
Correlations 1, 2 and 3 have been developed based on the thermal conductivity data presented in the Metallic Fuels Handbook. Detailed plots of these correlations are available in Ref. [10-17]. Correlation 2 should not be used because it is ill-behaved, and so recommended by Billone [10-22]. A drawback of correlations 1 and 3 is that the thermal conductivities become negative (unphysical) at room temperature for Pu and Zr contents greater than 20 wt %. In addition, the thermal conductivity obtained from correlation 3 shows a maximum when plotted as a function of temperature (an unexpected behavior [10-18] for temperatures above 300 K).
The comparison of these 3 correlations with the Handbook data for 3 ternary alloys (U-16.2Pu-6.2Zr, U-14.7Pu9.7Zr and U-18.4Pu-11.5Zr) shows that there are significantly large differences among the 3 correlations at temperatures above 1200 K where there is no thermal conductivity data. Below 1200 K, the difference among the data and the 3 correlations are smaller.
The comparison of these 3 correlations with the Handbook data for 3 U-Zr binary alloys (U-1.5Zr, U-5Zr and U-20Zr) shows that the 3 correlations are almost identical at all temperatures, and that they agree with the data closely. The agreement is not so good with the data for U-40Zr, as shown by a plot given in the Handbook [10-8, 10-9]. The Handbook correlation for U-Zr binary alloys, i.e., Eq. (10.7-12) with \(W_{\text{p}}\) set to zero, is found to be reliable for Zr content in the 1.5 to 20 wt % range.
The thermal conductivity obtained from correlation 4 for the some alloy compositions becomes negative (unphysical) at room temperature, and shows an unexpected maximum when plotted as a function of temperature. Although the alloy compositions showing this unphysical/unexpected behavior are out of the noted region of validity, the correlation has another drawback that it was derived using data from sources [10-14, 10-19, 10-20] other than the IFR Metallic Fuels Handbook [10-8, 10-9].